First of all, it is necessary to reduce the shutdown rate, abnormal shutdown will produce a large number of waste products, and will lead to the reduction of production efficiency and increase the production cost.
According to the five elements of human, machine, object, method and ring, the main reasons for the shutdown of carton machinery such as sticking box machine are found out, and then the methods are solved for each cause. In order to reduce the production cost, it is necessary to ensure the reasonable scheduling of production, and to arrange the same quality carton processing required by different customers together. In order to reduce production costs more effectively, this principle or such combination should be combined to consider the size of cartons in order to minimize the waste generated by cardboard wires. In addition, the area of paperboard should be specially calculated to optimize the processing area of paperboard and reduce the unnecessary waste of materials. The corrugated machine should follow the same paper, the same width of the original paper, and the width from wide to narrow, so as to reduce the number of paper changes and orders. To reduce the shutdown rate, it is necessary to do a good job in the maintenance of the equipment, give full play to the performance of the equipment, and improve the production efficiency is an effective measure to reduce the production cost in disguise. The equipment should be maintained at three levels:
Daily maintenance. By the operator to carry out, equipment and management supervision, especially mechanical equipment bearing lubrication, to ensure that the equipment runs well. Secondary maintenance. Completed by equipment maintenance personnel, with the assistance of operators. Mainly pay attention to the running, leakage and adjustment of equipment steam. Overhaul. The equipment Section makes a detailed overhaul plan and implements it according to the problems arising from the use of the equipment. Among them, the daily maintenance of equipment is very important and the input cost is less, but the effect is better. On the one hand, it can prolong the life of the machinery and maintain the normal and stable operation, on the other hand, it can also reduce the probability of mechanical failure, as well as the emergence of non-defective products, at the same time, it can also save manpower and material resources. Also pay attention to the reasonable inventory of equipment spare parts, that is, to reduce the pressure of funds, but also to ensure timely maintenance needs, to ensure production.
